I'm now a Corporate Member of Institution of Engineers, Malaysia (IEM)

Monday, July 18, 2011

I have wanted to write and publish about this since few weeks ago. Unfortunately I was hooked up with my Ph.D study. I'm presently running my experiments in the lab.

Well here how the story goes on my quest to be a professional engineer under the Institution of Engineers, Malaysia (IEM).

2007

I registered with IEM as a graduate member. After officially becoming a graduate member, I searched for a mentor to help and guide me to be a professional engineer. Unfortunately, I could not find any professional chemical engineer that is available to be my mentor in Johor (the state that I live and work in). So, I decided to search for any mentor in Klang Valley area. Take note that I got the list of chemical engineering mentor from IEM. To cut the story short I found a mentor which I'm attracted to and contacted him. He is Hj. Ir. Tunai Shamsidi Ahmad, a very experienced chemical engineering consultant. He agreed to mentor me and I started recording my training and experience report. My training reports were all about my activities in the plant plus several projects that I was involved in. That time I was a process engineer working in a physical refinery plant. According to my mentor, my working experiences keep repeating month after month. That, according to him is not good enough for me. I need to get involved with more projects and tasks.

2008

I resigned as a process engineer in early 3rd quarter this year and began my career as a lecturer. As a lecturer, I strongly believe I have better control of my career direction. I'm not only involved in lecturing but also research, consultancy, writing, publication and many more. It's quite an interesting experience.

My mentor was very delighted after he knew that I become a lecturer. He said by becoming a lecturer, I will have more diversified projects that I can be involved in. As a result, my training reports became more interesting. Earlier on, my training reports dwell on activities in the plant/factory. But now, I have totally new experiences that I can record in my training report.

2010

After 3 years recording my engineering training report and completed attending all mandatory trainings required by the Board of Engineers Malaysia (BEM), finally I'm qualified for the professional interview (PI) which is to be conducted by IEM. I then filled up the required forms, paid the fees and standby for the PI. While waiting for the PI, I have to prepare 2 more detail reports which are (1) Project Technical Report and (2) Training and Experience Report.

Earlier on, I had a headache thinking of what project I should write for my Project Technical Report. However, after a while I considered the Plate Heat Exchanger Installation in my plant. The project really fits all requirement and elements for the report such as design, engineering, economic, planning, project management etc.

2011

I was informed by IEM secretarial in January that my interview will take place in IEM head quarters in Petaling Jaya. Later in April, I received a call and email informing about my Professional Interview. I prepared for the interview like mad. The interview will consists of (1) oral session and (2) Essay questions which is related to our own technical project and engineering ethics.

Finally, in late June, I received a notification email from IEM confirming that I have passed my Professional Interview. Hence, my membership is upgraded to corporate member which will then be awarded the title IR (Ingeniur) by BEM (after I completed necessary paper works). Thank God I passed this Professional Interview. All the hard work has finally paid off. It was very tough to prepare the project technical report. It was like doing the final year design project alone (not in a group). But now, the project must be a real project that I have handled before. I must also thank many people for assisting me on creating my project technical report.

What about IChemE (Institution of Chemical Engineer) membership?

At the same time of preparing my project technical report, I also prepared myself to be a chartered engineer under IChemE. At this moment, IChemE representative has already emailed me and ask me to standby for the interview which will take place anytime from now. Deep inside I hope I can also make it for the interview. Wish me luck... :)

My 2 cents:- If you are not yet a professional engineer, don't wait!!! Register yourself with the engineering professional body in your country, follow the training program and record your engineering training experiences. I'm saying this because I wish somebody have advise me earlier to be a professional engineer while I'm still younger (I mean just after graduating). So, if you are in Malaysia, register with IEM. If you are in UK, register with IChemE. If you are in USA, register with AIChE. The same goes to the other countries... Good luck :)


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Thursday, July 14, 2011

Erosion wood top bag


large Eve (blacks) and small Eve wallet (reds)

Thursday, June 2, 2011

" Nikola" in cognac croco and opalo

"Nikola" in cognac croco and opalo

My Turbular Furnace Is Not Working?

Wednesday, June 1, 2011

Last Friday, I was supposed to run my experiment. I had made the tedious preparation a day earlier so that the only think I need to do on Friday is to just start the experiment.

So, what happen on Friday?
Justify Full
I connected my online data logger to my laptop. I heat up the heating tape gradually. I switched on the online graph monitoring in the data logger software to monitor the temperature profile of each thermocouples fixed in several locations in my experimental rig. I saw the temperature increase for the heating tape thermocouple. However, the thermocouple temperature in the reactor did not raise (after I switched on my turbular furnace heating). This was strange. All this while, everything it's OK. So, it's trouble shooting time. I looked at the tubular furnace temperature display. To my surprise the temperature which I set to be 500oC is still maintained at 29oC. Oh my God... Is the tubular furnace spoil? I have just used it yesterday and it was just fine.


Troubleshooting the tubular furnace.

I turn off the helium gas from entering my reactor. I conditioned the GC. I then checked what's wrong with my tubular furnace. I attempted switching it on and off as well as changed the power supply socket. With the help of Mahadhir (my Ph.D colleague), we tried to play around with the temperature control display and investigated the setting and/or timer. Who knows this might be the reason the tubular furnace cannot heat up. Mahadhir also searched for the manual of this Carbolite tubular furnace and gave it to me. I spent quite some time digesting the information in the manual and try to relate it to the problem. By this time I already know that my Friday allocation for experiment is over. Worse case scenario is I have to spend another whole day to transfer my furnace (if it is spoil) with a spare furnace. That will definitely take one days work to do. We tried many things which also include the possibility of heater or filament spoil. However, deep in my heart, I believe that there must be a simple problem and a simple solution. But then, I cannot yet figure it out.

Accidental trouble shooting discovery

I almost get fed up and nearly decided to call for Carbolite engineer to come to see what is the problem. I sat on my tiny work station in the lab room. I look at my experimental rig from a distance (actually it is not that far - only about 1 meter). I wanted to see the overview of the problem and see if there is some possible solution. Then I noticed something!!!

I found that my tubular furnace was not closed and double clipped on. Oh my God... Maybe this was the culprit. I did not even close the furnace and decided to heat it up. Immediately I close the tubular furnace and clip them. I turned on the furnace heating and off it goes. The temperature increased. So, that was the thing. It was a silly mistake and a very simple solution. I just did not close the tubular reactor.

Morale of the story

I learn my lesson that day. I need to be more careful when running the experiment. It was my first silly mistake after many times running similar experiment. I also don't know why that happen. It must slipped my mind. In addition, I can also know another that the furnace heating would not turn on if it is not properly close. It took me 1 whole day to experience this... Haha..what a day...


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Have you downloaded my free "Choosing Alternative Fuel" Ebook? If not, then please download it here. It's Free and on top of getting the free ebook, you'll get eCourse on Alternative Fuel. It's a good and easy way to add more valuable information to yourself.

Funny Ph.D Cartoon

Friday, May 27, 2011

This is funny. I got it from my wife who found it in a social network site. She giggled alone. I asked why? She said, this Ph.D cartoon is funny. I checked it out and I also laughed. This illustrates how tense and tough a Ph.D student life is.


Seriously I'm feeling it now. Whenever I do anything, I will think and remember my unsettle Ph.D work. When I walk, drive, rest and even sleep... I still think about my research work. I hope this will be over soon... :)

This cartoon can also provide some ideas on a post graduate students life to the undergraduates. Enjoy the cartoon...


If the cartoon is too small, click on the image to enlarge.

I just share this cartoon for fun and it is nothing at all related to me or anybody.

To enjoy the rest of the Ph.D comic, go to this link.


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Have you downloaded my free "Choosing Alternative Fuel" Ebook? If not, then please download it here. It's Free and on top of getting the free ebook, you'll get eCourse on Alternative Fuel. It's a good and easy way to add more valuable information to yourself.

Power Failure in Our Industry!

Thursday, May 26, 2011

Once upon a time in the Chemical Reaction Engineering Research Laboratory


On a sweet Thursday afternoon (today) when I just started my experiment, a sudden power failure occurred without warning. I was actually in the toilet when the power cut off took place. My wife called and asked, "Do you have electricity there in the lab?". I answered, "We have power here in the lab and I just started my experiment". Then 2 lab assistants walk out from the polymer lab (which is next to the reaction engineering lab) and informed me that the power failure just happened. I was surprised.

Immediately I ran into the lab and discovered that the lab black out. Oh my God!!! This is not good. It's not really about my experiment. It's the Gas Chromatography (GC) which I'm more worried about. The GC is such an important equipment for me and the rest of the students as we use it to identify and quantify our products from the reactor. The GC is very sensitive and frequent power cut-off can jeopardize the equipment and interrupt our research activities. Repairing the GC cost huge amount of money and with limited research budget, we need to do everything to avoid the GC from malfunctioning.

After about 15 to 20 minutes the electrical power resumed. Thank God. I switched it on. I then checked the GC and its PC hoping that nothing will go wrong. When the power failure occurred just now, the oven temperature (of the GC) was 250oC. The standard operating procedure to switch off the GC is when the oven temperature is below 40oC. Sudden GC shut down is not recommended at all. It is strictly a big NO. Luckily the GC works well and nothing seems to be wrong. I restarted my experiment and completed it 3 hours later.

Power Failure in the Plant

The incident reminded me on the power failure that once in a while also occurred in the physical refinery plant I worked in several years ago. Such unavoidable power cut-off from the Electricity Company will firstly trigger chaos within the control room and the entire plant. The supervisor, shift leader and plant operators have to act fast to close all main valves manually from various sections. The flow, temperature and pressure from numerous unit operation equipment such as Niagara filter (filter leaves), deodoriser, packed column, heat exchanger need to be controlled until power resumed. The huge 3000 tonnes per day plant can only be minimally controlled via the PLC which was temporarily powered with UPS (uninterupted power supply) - which provided a few minutes power back up.

Secondly, the power cut off will result in substantial lost and I have to assess and make report about it. Even a milisecond power failure will result in vacuum drop in the plant in result to oil rejection (due to quality off-spec). That also will cost massive lost to the company.

What can we do?

As for my case, in the lab... nothing much can be done. I rest my faith to the God. It's good to install UPS for the GC. If UPS is the answer, then we must have 4 UPS unit in the lab as there are all together 3 GC's and 1 GCMS. However, having UPS alone will not entirely protect this expansive machines. For me, the power company (electricity supplier) must be responsible in providing smooth and reliable power for us (the customers). They should pay all the damage and losses that hit us. Maybe this does not sound like an engineer's solution...

Other option?

A more interesting option is to create and manage our own power system...but can we do it with our resources? I'm referring to solar, wind and frequency (Tesla) energy. I would love to develop one of this power sources AFTER I complete my study. I'll try and do it at my home first... :)


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FREE Recommended magazines to get you updated with current engineering news




Have you downloaded my free "Choosing Alternative Fuel" Ebook? If not, then please download it here. It's Free and on top of getting the free ebook, you'll get eCourse on Alternative Fuel. It's a good and easy way to add more valuable information to yourself.

Image #1 credited to: http://www.wkow.com/Global/story.asp?S=14691294&clienttype=printable
Image #2 credited to:
http://www.msnbc.msn.com/id/42761336/ns/us_news-life/t/refinery-warnings-way-life-texas-city/

 
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